Mercedes-Benz is the usage of electronic twins for manufacturing with assist from NVIDIA Omniverse, a platform for creating Common Scene Description (OpenUSD) packages to design, collaborate, plan and perform production and meeting amenities.
Mercedes-Benz’s new manufacturing ways will convey its next-generation car portfolio into its production amenities working in Rastatt, Germany; Kecskemét, Hungary; and Beijing, China — and be offering a blueprint for its greater than 30 factories international. This “Virtual First” manner complements potency, avoids defects and saves time, marking a step-change within the flexibility, resilience and intelligence of the Mercedes-Benz MO360 manufacturing machine.
The electronic dual in manufacturing is helping be sure that Mercedes-Benz meeting traces will also be retooled, configured and optimized in bodily correct simulations first. The brand new meeting traces within the Kecskemét plant will permit manufacturing of cars in keeping with the newly introduced Mercedes Modular Structure which might be evolved just about the usage of electronic twins in Omniverse.
By means of leveraging Omniverse, Mercedes-Benz can engage without delay with its providers, lowering coordination processes by means of 50%. The use of a electronic dual in manufacturing doubles the rate for changing or establishing an meeting corridor, whilst bettering the standard of the processes, in step with the automaker.
“The use of NVIDIA Omniverse and AI, Mercedes-Benz is development a hooked up, digital-first way to optimize its production processes, in the end lowering building time and manufacturing prices,” mentioned Rev Lebaredian, vice chairman of Omniverse and simulation generation at NVIDIA, all over a electronic match held previous as of late.
As well as, the creation of AI opens up new spaces of power and price financial savings. The Rastatt plant is getting used to pioneer electronic manufacturing within the paint store. Mercedes-Benz used AI to observe related sub-processes within the pilot trying out, which ended in power financial savings of 20%.
Supporting State-of-the-Artwork Tool Programs
Subsequent-generation Mercedes-Benz cars will function its new working machine “MB.OS,” which shall be same old throughout its whole car portfolio and ship top rate application features and reports throughout all car domain names.
Mercedes-Benz has partnered with NVIDIA to broaden software-defined cars. Its fleets shall be constructed on NVIDIA DRIVE Orin and DRIVE application, with clever riding features examined and validated within the NVIDIA DRIVE Sim platform, which could also be constructed on Omniverse.
The automaker’s MO360 manufacturing machine will permit it to provide electrical, hybrid and gasoline fashions at the similar manufacturing traces and to scale the producing of electrical cars. The implementation of MB.OS in manufacturing will permit its automobiles to roll off meeting traces with the newest variations of car application.
“Mercedes-Benz is starting up a brand new generation of car production due to the combination of man-made intelligence, MB.OS and the electronic dual in keeping with NVIDIA Omniverse into the MO360 ecosystem,” mentioned Jörg Burzer, member of the board of the Mercedes-Benz Workforce AG, Manufacturing, High quality and Provide Chain Control. “With our new ‘Virtual First’ manner, we free up potency doable even ahead of the release of our MMA fashions in our world manufacturing community and will boost up the ramp-up considerably.”
Versatile Factories of the Long term
Warding off expensive production manufacturing shutdowns is significant. Operating simulations in NVIDIA Omniverse allows manufacturing unit planners to optimize manufacturing unit ground and manufacturing line layouts for provide routes, and manufacturing traces will also be validated with no need to disrupt manufacturing.
This digital manner additionally allows environment friendly design of latest traces and alter control for current traces whilst lowering downtime and serving to make stronger product high quality. For the sector’s automakers, a lot is at stake throughout all of the application building stack, from chip to cloud.
Omniverse Collaboration for Efficiencies
The Kecskemét plant is the primary with a complete electronic dual of all of the manufacturing unit. This digital house allows building on the center of meeting, between its tech and trim traces. And plans are for the brand new Kecskemét manufacturing unit corridor to release into complete manufacturing.
Collaboration in Omniverse has enabled plant providers and planners to engage with every different interactively within the digital setting, in order that structure choices and automation adjustments will also be integrated and validated in actual time. This speeds up how briefly new manufacturing traces can achieve most capability and decreases the danger of re-work or stoppages.
Digital collaboration with electronic twins can boost up making plans and implementation of initiatives by means of weeks, in addition to translate to important value financial savings for launching new production traces.
Be told extra about NVIDIA Omniverse and DRIVE Orin.
